50000L Chemical PVA Polyvinyl Alcohol Styrene Acrylic Emulsion Polymer Alkyd Resin Polyacrylamide Polyvinyl Acetate PVAC Grease Hot Oil Heating Mixing Reactor

• Customization: Available
• After-sales Service: 1 Year
• Warranty: 1 Year
• Model NO.: R1000
• Type: Reaction Kettle
• Material: Stainless Steel
• Capacity: >1000L
• Pressure: Positive
• Agitator Model: Frame Agitator
• Heating: Outside (Inside) Coil Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Semi-Automatic
• Condition: New
• Plate Material: Contacting Parts SS304,Others Carbon Steel
• Motor Type: Explosive Proof Motor
• Polishing: Contacting Parts Mirror Polishing
• Rotation Speed: 63/85
• Control Cabinet: 1 Set
• Temperature Testing: Yes
• Application 01: Making Styrene Acrylic Emulsion
• Application 02: Making Alkyd Resin
• Application 03: Making PVA Polyvinyl Alcohol
• Application 04: Making Polyacrylamide
• Application 05: Making Lubricant Grease
• Application 06: Making Polyvinyl Acetate PVAC
• Application 07: Making Solvent Acrylic Resin
• Application 08: Making Urea-Formaldehyde Resin
• Transport Package: in Nude
• Specification: 1000L
• Origin: Yantai, China
• HS Code: 8479820090
• Production Capacity: 50 Sets

Product Description

 

Product Description

What is the reactor?

1.Reactors are stainless steel mixing containers that can complete physical or chemical reactions.

2.How do you choose a proper reactor?
They are usually non-standard designs.

The structural design and parameter configuration of the container can be carried out according to the different process conditions of the user. The design conditions, processes, inspections, manufacturing, and acceptance must be based on relevant technical standards to achieve the heating, evaporation, cooling, and low-speed mixing reaction functions required by the process.

3.Reactor standard:
Pressure vessels must follow the standard of GB150 steel pressure vessels, and atmospheric pressure vessels must follow the standard of NB/T47003.1-2009 steel welded atmospheric pressure vessels.

As a result, the pressure requirements in the reaction process also have different design requirements for the container.

Production must be strictly processed, tested, and tested in accordance with the corresponding standards. Stainless steel reactors vary according to different production processes, operating conditions, etc. The design structure and parameters of the reactor are different, that is, the structural style of the reactor is different, which is a non-standard container equipment.
 

Design drawing

 

 

Detailed Photos

Here we show you the limpet coil reactor.It can be used to make PVA Polyvinyl alcohol, styrene Acrylic emulsion polymer, Alkyd resin, Polyacrylamide, Polyvinyl acetate PVAc,particle board plywood usage urea-formaldehyde resin glue, phenolic resin, etc. 

1.Why do you need to choose the limpet coil reactor?

Limpet coil reactor is widely used due to its special structure.
The limpet coils(or named half pipe,half tube) are welded around the seal bottom and reactor tank.Compared with simple type jacket structure(an empty jacket),the heating oil or steam or water could flow faster across the coils.Also,it could endure more higher pressure than jacket but no need to raise plate thickness,that will save user's money.

Of course,it has the biggest disadvantage:too many weldings!
That means,the limpet coil reactor should be welded very well and test very carefully,especally for high pressure steam usage or hot oil usage.

2.Some details for you to learn about limpet coils reactor!

1)Limpet coils or half tubes before welding




                                    Stainless steel limpet coils 



                                        Carbon steel limpet coils

2)After welding on the seal head



3)Welding Details after being welded by the automatic welding machine 



4)Finished 


 

Product Parameters

1.Model		50L	100L	200L	300L	500L	1000L	1500L	2000L	3000L	5000L	6300L
2.Nominal Volume(L)		50	100	200	300	500	1000	1500	2000	3000	5000	6300
3.Total volume(L)		71	128	247	369	588	1250	1720	2160	3380	5224	6735
4.Heat transfer area(M^2)		0.34	0.66	1.26	1.75	2.64	4.54	5.34	7.02	8.61	13	16.4
5.Size(mm)	D1	500	600	700	800	900	1200	1300	1300	1600	1750	1750
	D2	600	700	800	900	1000	1300	1450	1450	1750	1900	1900
	D3	706	816	918	1028	1130	1468	1622	1622	1964	2152	2152
	H1	200	235	275	310	335	410	435	435	510	547	547
	H2	400	500	700	800	1000	1200	1400	1740	1735	2335	2875
	H3	300	320	350	350	400	500	500	500	600	670	700
	H4	945	945	953	1154	1154	1276	1276	1276	1326	1326	1475
	H	1800	1930	2180	2520	2750	3100	3310	3700	3800	4480	5160
6.Speed reducer model		BLD-1	BLD-1	BLD-1	BLD-2	BLD-2	BLD-3	BLD-3	BLD-3	BLD-3	BLD-4	BLD-4
7.Rotation speed	Anchor/frame	63/85	63/85	63/85	63/85	63/85	63/85	63/85	63/85	63/85	63/85	63/85
	impeller	130	130	130	130	130	130	130	130	130	130	130
8.Ports	a	80	80	125	125	150	300×400	400	400	400	400	400
	b	65	65	80	100	100	125	125	125	125	125	125
	c	65	65	65	65	65	100	100	100	100	100	100
	d	-	-	80	80	100	100	100	100	100	100	100
	e	80	80	80	80	80	100	125	125	125	125	125
	f	-	-	65	125	125	125	125	125	125	125	125
	g	65	65	-	-	-	100	100	100	100	100	100
	h	-	-	80	80	80	100	125	125	125	125	125
9.Jacket	Inlet/Outlet	20	20	25	25	32	32	40	40	50	65	65

 

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