2024 New Type High Efficiency Lithium Calcium Lubricant Grease Making Machine

• Type: Reaction Kettle
• Material: Carbon Steel or Stainless Steel
• Capacity: 3000t/Year
• Structure: Flat Top Cover and Elliptical Seal Bottom
• Pressure: Positive
• Agitator Model: Combined Agitator
• Model NO.: 2000
• Heating: Oil Circulation Heating
• Heat Transfer Structure: Jacketed
• Automatic Grade: Semi-Automatic
• Condition: New
• Feature 01: Positive Pressure Usage
• Feature 02: with Safety Valve
• Feature 03: New Mixing Agtator: Two Directions Mixing
• Feature 04: Fewer Grease Remaining
• Feature 05: Overseas Service Available
• Feature 06: Speed Converter
• Feature 07: Supply Grease Making Formula
• Application 01: Ordinary Lithium Grease Making
• Application 02: Complex Lithium Grease Production
• Application 03: Multiple Performance Lithium Grease Making
• Application 04: Calcium Based Grease Production
• Application 05: Polyurea Grease Production
• Application 06: Extreme Pressure Lithium Grease
• Application 07: Calcium Sulfonate Grease Making
• Transport Package: in Nude
• Specification: 3000T/year
• Origin: Yantai, China
• HS Code: 8479820090
• Production Capacity: 40sets

Product Description

Turn key project for lubricant grease production with recipe/formula.
Engineer is available to go abroad.

 Introduction of the working principle of the new type grease pressure saponification reactor:
 (1) Structural principle:
The new type grease pressure saponification reactor adopts the design structure of integral planetary frame stirrer + wall scraper and bottom scraper.

The biggest advantage is that it can eliminate the stirring blind zone of the central axis of the traditional reaction reactor, so that the raw materials in the cylidner section of the reactor can be mixed evenly, and it can drive the materials on the sidewall and the bottom to participate in the reaction. At the same time, because the bottom agitator (an external connection type extending from the bottom of the reactor into the reactor) is no longer used, the material remaining situation is greatly improved, and the adjustment of the position of the discharge port is more conducive to discharge materials.
Conclusion: The reaction is more complete and the discharge is more throughly.
 
(2) Heating system:
The new pressure saponification reactor usually has one layer jacket or has upper and lower two parts of jackets.
Why does the reactor use two parts heating jacket?This is because, when there are few materials, in order to avoid overheating of the upper cylinder of the reactor, the upper jacket may not be filled with heat transfer oil, and only the lower jacket is heated, so that the materials can be produced in any amount.











2.Taking lithium-based grease as an example, briefly introduce the production process of lithium-based grease:

Lithium grease is a kind of grease using lithium soap as thickener.

1)Thickener is a compound that can thicken lubricating oil into a viscous ointment.

2)Lithium soap is a compound formed by the combination of lithium hydroxide and fatty acid. This compound is mixed with the base oil to form a lithium-based grease.

3)Therefore, in order to produce lithium-based grease, lithium soap must first be prepared. After the lithium soap is made, it will be mixed with base oil to form a lithium-based grease.

4)The specific lithium-based grease production process can be roughly divided into the following steps: soap making → fast cooling → blending → homogenization → degassing → finished product packaging.











 

FAQ