Product Description
Turn key project for lubricant grease production line with recipe/formula.
Engineer is available to go abroad.
How to make lubricant grease?
Introduction of the working principle of the new type grease pressure saponification reactor:
(1) Structural principle:
The new type grease pressure saponification reactor adopts the design structure of integral planetary frame stirrer + wall scraper and bottom scraper.
The biggest advantage is that it can eliminate the stirring blind zone of the central axis of the traditional reaction reactor, so that the raw materials in the cylidner section of the reactor can be mixed evenly, and it can drive the materials on the sidewall and the bottom to participate in the reaction. At the same time, because the bottom agitator (an external connection type extending from the bottom of the reactor into the reactor) is no longer used, the material remaining situation is greatly improved, and the adjustment of the position of the discharge port is more conducive to discharge materials.
Conclusion: The reaction is more complete and the discharge is more throughly.
(2) Heating system:
The new pressure saponification reactor usually has one layer jacket or has upper and lower two parts of jackets.
Why does the reactor use two parts heating jacket?This is because, when there are few materials, in order to avoid overheating of the upper cylinder of the reactor, the upper jacket may not be filled with heat transfer oil, and only the lower jacket is heated, so that the materials can be produced in any amount.
2.Taking lithium-based grease as an example, briefly introduce the production process of lithium-based grease:
Lithium grease is a kind of grease using lithium soap as thickener.
1)Thickener is a compound that can thicken lubricating oil into a viscous ointment.
2)Lithium soap is a compound formed by the combination of lithium hydroxide and fatty acid. This compound is mixed with the base oil to form a lithium-based grease.
3)Therefore, in order to produce lithium-based grease, lithium soap must first be prepared. After the lithium soap is made, it will be mixed with base oil to form a lithium-based grease.
4)The specific lithium-based grease production process can be roughly divided into the following steps: soap making → fast cooling → blending → homogenization → degassing → finished product packaging.
Product Parameters
No. |
Type |
Nominal Capacity
( L)
|
Actual Capacity
( L ) |
Electricity Heating Power
(Kw) |
Inner diameter
(mm) |
Jacket
Diameter
(mm) |
Distance Between Bolt Centers
(mm) |
Expander
Capacity
L |
Motor power
(kw) |
| 1 |
50L |
50 |
78 |
2X4 |
Ø400 |
Ø600 |
Ø828 |
10 |
1.1 |
| 2 |
100L |
100 |
127 |
2X6 |
Ø500 |
Ø700 |
Ø928 |
15 |
1.1/1.5 |
| 3 |
300L |
300 |
327 |
4X6 |
Ø800 |
Ø1000 |
Ø1148 |
20 |
1.5/2.2 |
| 4 |
500L |
500 |
509 |
4X9 |
Ø900 |
Ø1100 |
Ø1252 |
25 |
3/4 |
| 5 |
1000L |
1000 |
1017 |
4X12 |
Ø1200 |
Ø1400 |
Ø1588 |
40 |
5.5 |
| 6 |
2000L |
2000 |
2154 |
4X15 |
Ø1400 |
Ø1600 |
Ø1840 |
80 |
7.5 |
| 7 |
3000L |
3000 |
3201 |
5X15 |
Ø1600 |
Ø1750 |
Ø2040 |
100 |
7.5/11 |
| 8 |
4000L |
4000 |
4020 |
5X15 |
Ø1600 |
Ø1750 |
Ø2070 |
120 |
15 |
| 9 |
5000L |
5000 |
5170 |
5X18 |
Ø1800 |
Ø2000 |
Ø2320 |
140 |
18.5 |
Notes:
- The heating method except the above electricity heating with thermal oil,you can also choose steam heating,hot oil heating,etc.
- Depending on agitator type and rotation speed difference, the motor power will be adjusted accordingly.
- The motor and heater could adopt explosive proof type.
|
Audited Supplier 
){kind=link}