The whole set of lubricant production line should at least includes the followed information:
1 Soap Making Reactor
2 Mixing Tank
3 Degassing Tank
4 Internal Gear Pump
5 External Gear Pump
6 Vacuum Pump
7 Vertical pipeline pump
8 Cooling tower
9 Air Compressor
10 Homogenizer
11 Rapid Mixing Device
12 Cutter
13 Filter
14 Filling machine
Introduction of the working principle of the new type grease pressure saponification reactor:
(1) Structural principle:
The new type grease pressure saponification reactor adopts the design structure of integral planetary frame stirrer + wall scraper and bottom scraper.
The biggest advantage is that it can eliminate the stirring blind zone of the central axis of the traditional reaction reactor, so that the raw materials in the cylidner section of the reactor can be mixed evenly, and it can drive the materials on the sidewall and the bottom to participate in the reaction. At the same time, because the bottom agitator (an external connection type extending from the bottom of the reactor into the reactor) is no longer used, the material remaining situation is greatly improved, and the adjustment of the position of the discharge port is more conducive to discharge materials.
Conclusion: The reaction is more complete and the discharge is more throughly.
(2) Heating system:
The new pressure saponification reactor usually has one layer jacket or has upper and lower two parts of jackets.
Why does the reactor use two parts heating jacket?This is because, when there are few materials, in order to avoid overheating of the upper cylinder of the reactor, the upper jacket may not be filled with heat transfer oil, and only the lower jacket is heated, so that the materials can be produced in any amount.
2.Taking lithium-based grease as an example, briefly introduce the production process of lithium-based grease:
Lithium grease is a kind of grease using lithium soap as thickener.
1)Thickener is a compound that can thicken lubricating oil into a viscous ointment.
2)Lithium soap is a compound formed by the combination of lithium hydroxide and fatty acid. This compound is mixed with the base oil to form a lithium-based grease.
3)Therefore, in order to produce lithium-based grease, lithium soap must first be prepared. After the lithium soap is made, it will be mixed with base oil to form a lithium-based grease.
4)The specific lithium-based grease production process can be roughly divided into the following steps: soap making → fast cooling → blending → homogenization → degassing → finished product packaging.
FAQ
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1. PRIS will provide all the machines for the complete production according to customer's requirements.
2. PRIS will provide complete service for factory layout and other information to help customer to build the factory.
3. PRIS will provide good service for machine installation and training, until the customers can run the machines and make stably production.
4. Except one year quality guarantee, we will provide after-sell service for all the life.
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