This whole set of acrylic emulsion making line is used for making styrene acrylic emulsion,pure acrylic emulsion,PVA acrylic emulsion,etc.Different kinds of emulsions could share one set of making line,that will save your investment!
Part One:Notice
1).This production line is a whole set of making line for making different kinds of acrylic emulsion or modified acrylic emulsion.
2).It can be turnkey project too.
3).You can send us your sample for us to test and making formula for you.
4).which kind of acrylic emulsion could this machine make?
1. Emulsion for interior wall paint;
2. Emulsion for exterior wall paint;
3. Emulsion for waterproof coating;
4. Real stone paint emulsion;
5. Elastic emulsion;
6. Anti-alkali back cover emulsion;
7. Tile adhesive emulsion;
8. Nail paint emulsion;
9. Diatom mud emulsion;
2. Emulsion for industrial paint:
1. Metallic paint emulsion (primer paint, top paint)
2. Wood paint:
3. Glass paint:
4. Functional coating: anti-graffiti emulsion;
3. Adhesive:
1. Glass glue emulsion;
2. Screen printing adhesive emulsion;
3. Wallpaper glue
4. Self-adhesive, pressure-sensitive adhesive, BOPP
5. Tile adhesive
6. Transparent waterproof glue
7. Paper adhesive
8. Carpet adhesive
9. Carpet covering glue
10. Carton laminating glue
11. Carton edge sealing glue
12. Shaping glue (glass fiber, textile, filter element, polyester tube)
Four, water-based ink:
Part Two:What is Acrylic Acid Emulsion?
1.Emulsion Polymerization Reaction:It is one kind of polymerization reaction.Under the action of emulsifiers,initiator,and mechanical agitation,it uses water as solvent,and disperse monomers in water into an emulsion.
2.acrylic Emulsion is made through Emulsion Polymerization Reaction with Soft Monomer (for example,butyl acrylic (BA), isooctyl acrylic (2-EHA) ),Hard Monomer(for example,methyl methacrylic (MMA)) and functional monomers (for example,acrylic acid (AA)).
Part Three:Applications of acrylic Emulsion
The acrylic emulsion PSA has a wide application.Usually it is called Adhesive tape or Scotch tape,and is applied on paper (such as Kraft paper tape),oriented polypropylene (OPP tape),polyethylene and other plastics (such as PVC tape), fabrics (such as non-woven),and metal foil,etc.
1.It could be used to make OPP/BOPP adhesive tape,kraft paper tape, double sided tape, medical tape and other trademarks,etc.
2.It has a high cohesion,180º peel strength,and excellent compatibility with various types of color master batch .
3.environmentally friendly products,water-based,non-toxic,non-polluting,non-flammable, non-explosive.
Part Four:Raw Materials for Making acrylic Emulsion
In short,the raw materials are monomer, emulsifier, initiator, other additives, and water etc.
1.Monomer:
1)It is the most important component for making acrylic acid emulsion PSA.The type and dosage of monomer determines the emulsion polymer's physical property,chemical property,adhesion property and construction property.
2)Usually,we use (meth) acrylic acid and (meth) acrylic acid alkyl (C1 ~ C8) esters. It may also be divided into:
(1)Soft Monomer:Its glass transition temperature (Tg) is low and could increase adhesive film elasticity and flexibility.
(2)Hard Monomer:It owns higher glass transition temperature (Tg) and polarity,and could increase emulsion polymer's hardness,strength,oil resistance,solvent resistance,scratch resistance and adhesion properties.
(3)Function Monomer:It has a functional group to impart some special properties on emulsion polymer.
2.Emulsifier:
It plays a role on emulsifying,dispersing and compatibilization.It is connected with the stability of emulsion polymerization process and final product.
According to different hydrophilic groups in emulsifier molecules,it can be divided to 4 kinds:
(1) Anionic Emulsifiers: sodium dodecyl sulfate (SDS),sodium dodecylbenzene sulfate (SDBS).
(2) Cationic emulsifier: RN (CH3) 3Cl-
(3) Non-ionic emulsifiers: OP class, NP class, Span and Tween class category
(4) Amphoteric emulsifiers: RNHCH2CH2COOH
3.Initiator:
It directly affect the product yield and quality and affect the polymerization rate,particle size and molecular weight.There are two kinds of initiators:
(1)Thermal Decomposition Type:ammonium persulfate,potassium persulfate,sodium persulfate.
(2)Oxidation-reduction Reaction Type:NaHSO3
4.Other Kinds of Additives:
PH Adjusting Agent,Molecular Regulator,and Buffering Tank.
Part Five:Flow Chart to Make acrylic Emulsion
Introductions:
1.Premix about 70% raw materials in the stainless steel tank;
2.Mix about 30% raw materials in the electricity heating reactor;
3.Add raw materials into 3000L stainless steel reactor from the 2500L tank;
4. Put additives into the 3000L stainless steel reactor;
5. Discharging.
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